CHINAMFG Machinery offers a wide range of high quality Timing Belt Pulleys and Toothed Bars/ Timing Bars. Standard and non-standard pulleys according to drawings are available.
Types of material:
1. AlCuMgPb 6061 6082 Aluminum Timing Pulley
2. C45E 1045 S45C Carbon Steel Timing Pulley
3. GG25 HT250 Cast Iron Timing Pulley
4. SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
5. Other material on demand, such as cooper, bronze and plastic
Types of surface treatment:
1. Anodized surface -Aluminum Pulleys
2. Hard anodized surface -- Aluminum Pulleys
3. Black Oxidized surface -- Steel Pulleys
4. Zinc plated surface -- Steel Pulleys
5. Chromate surface -- Steel Pulleys; Cast Iron Pulleys
6. Nickel plated surface --Steel Pulleys; Cast Iron Pulleys
Types of teeth profile
|PGGT||PGGT 2GT, 3GT and 5GT|
Types of pitches and sizes:
Imperial Inch Timing Belt Pulley,
1. Pilot Bore MXL571 for 6.35mm timing belt; teeth number from 16 to 72;
2. Pilot Bore XL037 for 9.53mm timing belt; teeth number from 10 to 72;
3. Pilot Bore, Taper Bore L050 for 12.7mm timing belt; teeth number from 10 to 120;
4. Pilot Bore, Taper Bore L075 for 19.05mm timing belt; teeth number from 10 to 120;
5. Pilot Bore, Taper Bore L100 for 25.4mm timing belt; teeth number from 10 to 120;
6. Pilot Bore, Taper Bore H075 for 19.05mm timing belt; teeth number from 14 to 50;
7. Pilot Bore, Taper Bore H100 for 25.4mm timing belt; teeth number from 14 to 156;
8. Pilot Bore, Taper Bore H150 for 38.1mm timing belt; teeth number from 14 to 156;
9. Pilot Bore, Taper Bore H200 for 50.8mm timing belt; teeth number from 14 to 156;
10. Pilot Bore, Taper Bore H300 for 76.2mm timing belt; teeth number from 14 to 156;
11. Taper Bore XH200 for 50.8mm timing belt; teeth number from 18 to 120;
12. Taper Bore XH300 for 76.2mm timing belt; teeth number from 18 to 120;
13. Taper Bore XH400 for 101.6mm timing belt; teeth number from 18 to 120;
Metric Timing Belt Pulley T and AT
1. Pilot Bore T2.5-16 for 6mm timing belt; teeth number from 12 to 60;
2. Pilot Bore T5-21 for 10mm timing belt; teeth number from 10 to 60;
3. Pilot Bore T5-27 for 16mm timing belt; teeth number from 10 to 60;
4. Pilot Bore T5-36 for 25mm timing belt; teeth number from 10 to 60;
5. Pilot Bore T10-31 for 16mm timing belt; teeth number from 12 to 60;
6. Pilot Bore T10-40 for 25mm timing belt; teeth number from 12 to 60;
7. Pilot Bore T10-47 for 32mm timing belt; teeth number from 18 to 60;
8. Pilot Bore T10-66 for 50mm timing belt; teeth number from 18 to 60;
9. Pilot Bore AT5-21 for 10mm timing belt; teeth number from 12 to 60;
10. Pilot Bore AT5-27 for 16mm timing belt; teeth number from 12 to 60;
11. Pilot Bore AT5-36 for 25mm timing belt; teeth number from 12 to 60;
12. Pilot Bore AT10-31 for 16mm timing belt; teeth number from 15 to 60;
13. Pilot Bore AT10-40 for 25mm timing belt; teeth number from 15 to 60;
14. Pilot Bore AT10-47 for 32mm timing belt; teeth number from 18 to 60;
15. Pilot Bore AT10-66 for 50mm timing belt; teeth number from 18 to 60;
Metric Timing Belt Pulley HTD3M, 5M, 8M, 14M
1. HTD3M-06; 3M-09; 3M-15; teeth number from 10 to 72;
2. HTD5M-09; 5M-15; 5M-25; teeth number from 12 to 72;
3. HTD8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192;
4. HTD14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216;
5. Taper Bore HTD5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
Metric Timing Belt Pulleys for Poly Chain GT2 Belts
1. PCGT8M-12; PCGT8M-21; PCGT8M-36; PCGT8M-62;
2. PCGT14M-20; PCGT14M-37; PCGT14M-68; PCGT14M-90; PCGT14M-125;
Power Grip CHINAMFG Tooth/ PGGT 2GT, 3GT and 5GT
1. 2GT-06, 2GT-09 for timing belt width 6mm and 9mm
2. 3GT-09, 3GT-15 for timing belt width 9mm and 15mm
3. 5GT-15, 5GT-25 for timing belt width 15mm and 25mm
OMEGA RPP HTD Timing Pulleys
1. RPP3M-06; 3M-09; 3M-15; teeth number from 10 to 72;
2. RPP5M-09; 5M-15; 5M-25; teeth number from 12 to 72;
3. RPP8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192;
4. RPP14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216;
5. Taper Bore RPP5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
|Material:||Steel 1045, S45c, C45e|
|Application:||Chemical Industry, Grain Transport, Mining Transport, Power Plant|
What are some real-world examples of HTD pulley applications in various industries?
HTD pulleys find extensive applications in various industries, enabling efficient power transmission, precise motion control, and reliable performance. Here are some real-world examples of HTD pulley applications in different industries:
1. Automotive Industry:
In the automotive industry, HTD pulleys are used in engine systems, timing belts, and accessory drives. They drive components such as water pumps, alternators, power steering pumps, and air conditioning compressors. The pulleys assist in synchronizing the engine's valves and camshafts, ensuring precise timing and efficient combustion. HTD pulleys also contribute to the smooth operation of various vehicle systems, enhancing overall performance and reliability.
2. Industrial Automation:
In industrial automation, HTD pulleys are employed in conveyor systems, robotic arms, and material handling equipment. They enable the precise movement and positioning of components, facilitating efficient production processes and assembly lines. HTD pulleys contribute to the automation and synchronization of various industrial tasks, ensuring accurate and reliable operation in industries such as manufacturing, logistics, and warehousing.
3. Medical and Laboratory Equipment:
HTD pulleys play a vital role in medical and laboratory equipment, including centrifuges, liquid handling systems, robotic systems, and imaging devices. They facilitate precise sample handling, fluid pumping, robotic motion control, and imaging system positioning. HTD pulleys contribute to the automation, accuracy, and reliability of medical diagnostics, laboratory research, and clinical procedures, improving patient care and scientific advancements.
4. Printing and Packaging:
In the printing and packaging industry, HTD pulleys are utilized in printing presses, label applicators, and packaging machines. They drive the movement of paper or packaging materials, ensuring accurate feeding, cutting, and positioning. HTD pulleys contribute to high-speed printing and packaging processes, maintaining tight registration and delivering consistent quality output in industries such as commercial printing, labeling, and packaging manufacturing.
5. Textile Machinery:
HTD pulleys are extensively used in textile machinery, including spinning machines, weaving looms, and knitting machines. They drive the rotation of spindles, bobbins, and other components involved in yarn production, fabric formation, and textile processing. HTD pulleys enable precise control over the speed and tension of yarns, contributing to the efficiency and quality of textile manufacturing processes.
6. Agricultural Equipment:
In the agricultural sector, HTD pulleys are employed in various equipment such as combine harvesters, seeders, and irrigation systems. They drive the movement of components like conveyor belts, augers, and pumps, facilitating tasks such as crop harvesting, seed distribution, and water supply. HTD pulleys contribute to the reliable and efficient operation of agricultural machinery, enhancing productivity in farming and crop management.
7. Renewable Energy:
HTD pulleys are utilized in renewable energy systems such as wind turbines and solar trackers. They enable the rotation and positioning of turbine blades or solar panels, optimizing energy capture and conversion. HTD pulleys contribute to the efficient harnessing of wind and solar power, promoting sustainable energy generation and reducing reliance on fossil fuels.
8. Fitness Equipment:
In the fitness industry, HTD pulleys are employed in exercise machines, treadmills, and weightlifting equipment. They drive the movement of resistance mechanisms, pulley systems, and adjustable components, enabling users to perform various exercises and adjust resistance levels. HTD pulleys contribute to smooth and controlled motion, enhancing the functionality and effectiveness of fitness equipment.
These are just a few examples of how HTD pulleys are used in various industries. Their versatility, reliability, and precise motion control make them a valuable component in a wide range of applications, contributing to improved efficiency and performance across different sectors.
Can HTD pulleys be customized for specific machinery and equipment?
Yes, HTD pulleys can be customized to meet the specific requirements of machinery and equipment. Here's a detailed explanation of the customization options available for HTD pulleys:
1. Size and Dimensions:
HTD pulleys can be customized in terms of their size and dimensions to match the specific requirements of machinery and equipment. The outer diameter, bore diameter, hub length, and overall dimensions of the pulleys can be modified to fit the available space and align with the shaft size and mounting arrangement of the machinery. Customizing the size ensures proper fitment and optimal performance in the particular application.
2. Tooth Profile and Pitch:
The tooth profile and pitch of HTD pulleys can be customized to suit the corresponding HTD belts used in the machinery or equipment. The tooth profile can be modified to match the specific belt tooth shape, ensuring precise engagement and synchronization. Additionally, the pitch, which refers to the distance between the teeth, can be adjusted to accommodate the desired speed ratio or torque requirements of the system. Customizing the tooth profile and pitch ensures proper belt-pulley interaction and optimal power transmission.
3. Material Selection:
HTD pulleys can be customized in terms of material selection to meet the operational demands of the machinery or equipment. The choice of material depends on factors such as load capacity, environmental conditions, and corrosion resistance requirements. Common materials used for HTD pulleys include aluminum, steel, and cast iron. By selecting the appropriate material, the pulleys can be customized to withstand the specific forces and conditions within the machinery, ensuring durability and reliable performance.
4. Keyway and Mounting Options:
Customization of HTD pulleys also includes keyway and mounting options. Keyways are slots or grooves on the pulley's bore that allow for secure shaft attachment and prevent slippage. The size and configuration of the keyway can be customized to match the machinery's shaft and key dimensions. Additionally, mounting options can be customized to suit the specific mounting arrangement of the equipment, ensuring proper alignment and ease of installation.
5. Surface Treatment and Coatings:
HTD pulleys can undergo surface treatments and coatings to enhance their performance and longevity. Customization options may include treatments such as heat treatment, hardening, or plating to improve wear resistance and hardness. Coatings like zinc, nickel, or black oxide can provide corrosion resistance. These surface treatments and coatings can be tailored based on the machinery's operating environment and specific requirements, ensuring extended pulley life and optimal performance.
6. Custom Markings and Engravings:
HTD pulleys can also be customized with markings or engravings for identification or branding purposes. Customized markings can include part numbers, logos, or specific information relevant to the machinery or equipment. These markings help with easy identification, tracking, and maintenance of the pulleys within the system.
In summary, HTD pulleys can be customized for specific machinery and equipment by adjusting their size, dimensions, tooth profile, pitch, material selection, keyway and mounting options, surface treatments, coatings, and even custom markings. This customization ensures that the pulleys are tailored to meet the unique requirements of the application, enabling optimal performance, durability, and compatibility with the machinery or equipment.
What is an HTD pulley, and how does it differ from other pulley types?
An HTD pulley, which stands for "High Torque Drive" pulley, is a specific type of pulley used in power transmission systems. It is designed to work in conjunction with HTD belts, also known as timing belts, which have trapezoidal-shaped teeth. Here's a detailed explanation of HTD pulleys and their differences from other pulley types:
1. Tooth Profile:
The primary difference between HTD pulleys and other pulley types lies in the tooth profile. HTD pulleys feature a trapezoidal tooth profile, specifically designed to match the shape of HTD belts. This tooth profile provides a larger contact area between the pulley and the belt, resulting in improved power transmission capabilities and higher torque capacity compared to other pulley types.
2. Synchronous Power Transmission:
HTD pulleys are commonly used in synchronous power transmission systems. This means that the pulley and the belt mesh together with precise tooth engagement, ensuring the synchronous and accurate transfer of power. The trapezoidal tooth profile of the HTD pulley and belt combination allows for efficient power transmission without slippage, making it suitable for applications that require precise timing and synchronization.
3. Load Distribution:
The design of HTD pulleys allows for even load distribution across the belt's teeth. The trapezoidal tooth shape helps distribute the load more evenly compared to other pulley types, reducing stress concentration on individual teeth. This load distribution characteristic enhances the overall performance and longevity of the power transmission system, minimizing the risk of premature belt wear or tooth failure.
4. Backlash Reduction:
HTD pulleys are designed to minimize backlash, which refers to the slight movement or play that can occur between the pulley and the belt. The trapezoidal tooth profile of HTD pulleys provides a positive engagement with the belt, reducing or eliminating backlash. This feature is particularly important in applications where precise positioning or motion control is required, as it ensures accurate and repeatable positioning of the driven components.
5. Wide Range of Sizes and Options:
HTD pulleys are available in a wide range of sizes, configurations, and materials to accommodate different power transmission requirements. They come in various diameters, number of teeth, and bore sizes, allowing for flexibility in system design. HTD pulleys can be made from materials such as aluminum, steel, or plastic, depending on the specific application and environmental factors.
6. Belt Compatibility:
HTD pulleys are designed to work specifically with HTD belts. These belts have corresponding trapezoidal teeth that mesh seamlessly with the tooth profile of HTD pulleys. It is important to ensure that the pulley and belt are compatible in terms of tooth pitch and profile to achieve optimal performance and avoid premature wear or belt damage.
7. Application Range:
HTD pulleys are commonly used in various applications that require efficient power transmission, precise timing, and moderate to high torque capacity. They find application in industries such as robotics, automation, packaging machinery, CNC machines, 3D printers, and many more. HTD pulleys are suitable for both industrial and consumer-level applications where synchronous power transmission is essential.
In summary, HTD pulleys are a specific type of pulley designed for use with HTD belts in synchronous power transmission systems. They differ from other pulley types due to their trapezoidal tooth profile, which provides improved torque capacity, load distribution, reduced backlash, and precise timing. HTD pulleys are available in various sizes and materials, offering flexibility in system design and finding applications in a wide range of industries.
editor by CX